ACE PLASTICS LIMITED PRODUCTION PORTAL

Working Records0not yet submitted

Average EnPI0.000kWh/kg

Good Product0kg

Downtime0.0%average

Recent Production Entries

Latest saved EnPI worksheets from this browser.

General Information

Start here first. These details are captured once for the whole production record.

Draft

Date Shift Machine Operator Prepared By Record Entered By / Portal User ID Production Material Comments Supervisor Signature Date

Production Entry

Select a list under Production Entry in the sidebar to open its entry page and table.

General InformationRequiredStart here before other lists

Energy Consumption0 recordsBusiness Central power readings

Production0 records

Other Machines (PCS)0 recordsOutput by machine number

Machine Breakdowns0 recordsFailures, repairs, and personnel

Downtime0 records

Energy Loss Observations0 records

Energy Consumption List

Review Business Central power readings for this shift.

Meter Reading Start (kWh) Meter Reading End (kWh) Solar Energy Contribution (kWh) Generator Energy Consumption (kWh) Total Energy Consumed (kWh) Grid Energy Consumption (kWh)

Production List

Review existing production entries or click New to add another entry.

Production Start Time Production End Time Total Output Produced (kg) Scrap Generated (kg) Total Running Hours Good Product Produced (kg)

Other Machines Output (PCS)

Capture each machine's finished-piece output separately from extruder production.

Machine Number / Name Output (PCS) Start Time End Time Scrap (PCS) Personnel Item / Product Notes

Machine Breakdown Register

Record the machine and failed item, repair personnel, repair time, parts, action, and outcome.

Machine Failed Item / Component Date Status Breakdown Start Repair End Repaired By Personnel Involved Failure / Symptoms Repair Action Taken Parts / Materials Used Root Cause Follow-up / Prevention

EnPI Calculation

EnPI = Total Energy Consumed (kWh) / Total Production Output (kg).

Awaiting data

Total Energy0.00kWh

Total Output0.00kg

EnPI0.000kWh/kg

Downtime0.0%target below 5%

Downtime Categories

Create downtime entries by category, date, start/end time, task performer, and explanation.

Editable

Category Date Start Time End Time Work Performed By Explanation

Total Downtime

Energy Loss Observations List

Review existing observations or click New to add another observation.

Idle machine running Air leaks detected Heater malfunction Motor overheating Excessive scrap generation Poor insulation Other

Corrective Actions Recommended

Performance Summary

Actual Target: EnPI (kWh/kg) Production Output Target (kg) Running Hours Target Ramps and Filament

Working Records

General-information records stay here until the full record is submitted to admin.

Total Records0today

Pending Approval0today

Average EnPI0.000kWh/kg

Energy Used0kWh

Output vs Target0 / 00% of target

Admin Overview

Monitor production performance, approvals, downtime, and energy source mix.

Production Intelligence Reports

Management-ready KPIs, trends, losses, targets, machine performance, and downloadable reports.

Report Period Choose Month From To Group Results Shift Machine Material Entered By

Executive Summary

Approved production records in the selected period.

EnPI Trend

kWh/kg by report date.

Energy Source Mix

Solar, grid, and generator consumption.

Downtime Causes

Total minutes by downtime category.

Output And Scrap

Produced output compared with scrap generated.

Performance Breakdown

Compare shifts and identify the downtime categories with the greatest operational impact.

Daily Performance

Shift Performance

Downtime Ranking

Other Machines & Breakdown Report

A separate PCS output and maintenance report using the filters above.

Power Entries

Business Central meter readings imported for the current month.

Submitted Lists

Supervisor reviews each submitted list area before approval.

Archive Lists

Approved lists are stored here and cannot be deleted.

Users

Assign user roles and permissions such as viewing reports, entering production, approvals, and exports.

Full Name Username Password Email Role Status

Settings

Default targets used by the portal for new production entries.

Day EnPI Target Day Output Target (kg) Day Running Hours Day Downtime Limit (%) Night EnPI Target Night Output Target (kg) Night Running Hours Night Downtime Limit (%)

Entry Selection Lists

Add or remove dropdown values in the setup tables below, then click Save Settings.

Owner Backend

Change SQL Server connection settings used by the portal backend.

SQL Server Host Database ODBC Driver Windows Trusted Connection SQL User SQL Password Encrypt Trust Server Certificate

Connection status has not been checked yet.